Extrusion line for polycarbonate (PC) hollow profile panels
BG Plast engineers and manufactures advanced polycarbonate (PC) hollow sheet extrusion lines designed for industrial manufacturers operating in the construction, architecture and light technical applications sectors. Thanks to its experience in building extrusion lines for thermoplastic sheets and panels, BG Plast develops complete and customized solutions that combine high production capacity, aesthetic quality of the finished product and strict control of dimensional tolerances.
PC multi-wall panels are an extremely versatile solution: lightweight, impact-resistant, with good thermal insulation properties, and easy to process. BG Plast extrusion lines are designed to maximize these characteristics and ensure process stability, uniformity of internal structure, and production continuity even during demanding production cycles.
Applications of polycarbonate hollow sheets
The PC hollow profile sheets produced on our extrusion lines are used in numerous industries, particularly for applications not subject to high structural loads but where transparency, impact resistance and durability are required.
They are useful for advertising signage, partition panels and space-dividing solutions, thanks to their ease of processing and the ability to cold-bend them, which allows for significant design freedom without compromising mechanical performance.
In the construction and architectural sectors, pc hollow panels are used in:
- doors and windows,
- roofs and roofing,
- skylights,
- porches and covered walkways,
- agricultural greenhouses.
In these applications, hollow polycarbonate stands out for its high impact resistance, good light transmission and thermal insulation properties, making it ideal even for environments subject to climatic variations and external stresses.
Technical specifications of BG Plast’s PC extrusion line
The PC hollow sheet extrusion lines designed by BG Plast are configured to enable accurate control of the panel’s geometry and internal hollow core structure. A key aspect of the process is UV protection, applied to one side of the sheet via co-extrusion: the protective layer is uniformly incorporated into the body of the panel to ensure long-lasting protection against atmospheric agents. During installation, the side with UV protection must be correctly oriented outward to guarantee the expected performance over time.
Our solutions allow for the maintenance of high aesthetic quality, a uniform surface and dimensional stability, while adhering to the limits imposed by the target market.
Recent technological developments and successes in this sector have allowed BG Plast to build pc extrusion lines with high production capacities without compromising the final quality of the sheet. The line can be integrated with advanced control systems, dedicated calenders and optimized downstream solutions for cooling, cutting and handling the panel.
End product examples
Discover some examples of end products made with our solutions. Each result is the outcome of a precise, flexible, and highly technological process, designed to ensure performance, quality, and reliability in every application.
Design and manufacture of PC hollow sheet extrusion lines
We are a technology partner for our customers: we stand out for our design expertise, mechanical reliability and flexibility in the engineering and construction of extrusion lines for polycarbonate hollow panels. Each system is developed to meet specific production requirements, target market needs and the performance specifications of the finished product.
Our systems, dedicated to those seeking extrusion solutions for PC hollow profile sheets, are efficient, durable and capable of meeting the demands of a constantly evolving market, where quality, productivity and process control are key elements of industrial success.
Discover maximum flexibility for your project.